• MULTI-PLC
  • AUTO OEE
  • NO CLOUD
  • LABVIEW

Galileo Consight

An application for real-time monitoring, efficiency analysis and improving plant maintenance activities.

Galileo Consight is a Windows server application that automatically centralizes data from any PLC in your company over Ethernet, with no changes to the software of existing controllers.

It collects information from mixed PLCs into a single database to calculate OEE, monitor machine downtime and generate usage reports for production lines and R&D test benches.

Galileo Consight
cRIO NI-9064 with C Series modules

A centralized view across mixed controllers

Galileo Consight solves the fragmentation of industrial data by connecting PLCs of different brands to a single monitoring platform. It is intended for production departments and research centers that need aggregate analysis and automatic calculation of OEE indicators without interrupting existing operations.

Main features

The platform offers an integrated approach to collecting and analyzing industrial data.

Universal PLC connection

  • Compatible with any PLC brand through standard Ethernet protocols
  • Integration of NI CompactDAQ and CompactRIO devices
  • No changes required to the software of existing controllers

Centralized database

  • Consolidates data from mixed controllers into a single repository
  • Structured storage for historical analysis and trends
  • Shared access to information across the organization

Automatic OEE calculation

  • Real-time monitoring of availability, performance and quality
  • Custom KPIs for production and maintenance
  • Automatic reports on machine downtime and resource use

Dedicated server application

  • Runs continuously in the background from the Windows SysTray
  • Interface always accessible, with no complex startup procedures
  • Stand-alone architecture with no cloud dependencies

Advantages over the traditional approach

Integrating industrial data has traditionally required complex software work on each controller.

Traditional approachWith Galileo Consight
Software changes on every PLCDirect connection with no changes
Data fragmented across isolated controllersCentralized, shared database
Manual, periodic OEE calculationAutomatic real-time calculation
Separate reports for each machineAggregate view of the whole department
Costly integration across different brandsUniversal compatibility with mixed PLCs

Typical configuration

The architecture is based on a Windows server PC connected to the industrial network for centralized data collection.

Hardware components

ComponentSpecifications
Windows server PCDedicated system running the Consight application
Industrial Ethernet switchNetwork link between the server PC and the PLC controllers
Existing PLCsAny brand with standard Ethernet connectivity
NI devicesCompactDAQ and CompactRIO for additional data acquisition

Software and platform

  • Environment: LabVIEW Runtime Engine
  • Supported OS: Windows Server, Windows 10/11 Pro
  • Note: entirely LabVIEW architecture for maximum compatibility with industrial instrumentation

Applications and fields of use

Galileo Consight supports a range of industrial and research scenarios.

Manufacturing production lines

  • Multi-machine monitoring for overall OEE calculation
  • Tracking of energy consumption and auxiliary services
  • Downtime analysis for predictive maintenance

R&D test benches

  • Integration of mixed test benches with no software changes
  • Monitoring of operating states and experimental context
  • Optimizing the use of test stations

Industrial maintenance

  • Historical data collection for analyzing recurring faults
  • Machine usage reports for planning interventions
  • Custom KPIs for assessing plant performance

Technical specifications

FeatureDetails
Software platformComplete LabVIEW application
Execution modeWindows service in the SysTray
Supported PLC protocolsStandard industrial Ethernet
Internal databaseStructured local storage
User interfaceNative Windows GUI
Available calculationsOEE, production KPIs, usage reports
Device integrationNI CompactDAQ and CompactRIO
ConnectivityLocal Ethernet network, no Internet required

System requirements

RequirementDetails
Operating systemWindows 10/11 Pro or Windows Server
ConnectivityEthernet network for PLC connection
LabVIEW RuntimeIncluded in the installation
Minimum hardwareStandard PC with specifications suited to the number of PLCs

Why choose Galileo Consight

Galileo Consight is the ideal solution for companies that need centralized visibility over their plants without costly reprogramming of existing PLCs.
The LabVIEW platform ensures reliability and compatibility with the industrial instrument ecosystem, while the stand-alone architecture ensures independence from the cloud and full control over company data.
MET’s experience in industrial automation has produced a solution that immediately turns fragmented data into concrete operating decisions.

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