• INTEGRATED AI
  • REAL-TIME
  • REAL ECU

Galileo Motive.AI: AI platform for injector testing

Advanced self-training AI test system for injectors, based on CompactRIO, with real ECU control and anomaly detection.

Galileo Motive.AI is the advanced injector test platform that integrates self-training artificial intelligence and real ECU control on a CompactRIO architecture.

The system turns the traditional test bench into an active, adaptive solution that automatically detects anomalies and optimizes test cycles in real time.

Galileo Motive.AI: AI platform for injector testing

Artificial intelligence that learns from your tests

Traditional test systems require complex configuration and generate alarms based on fixed thresholds, which are often inadequate for dynamic operating conditions. Galileo Motive.AI transforms this approach with an artificial intelligence that trains itself automatically on real data and continuously adapts its assessment criteria. The platform is designed for automotive test laboratories that need intelligent supervision of durability and reliability testing.

Main features

The system combines deterministic hardware and advanced AI algorithms for autonomous management of the test process.

Self-training artificial intelligence

  • One-click automatic training on existing data
  • Adaptive detection of anomalies and critical conditions
  • Automatic saving of significant data during anomalous events

Real ECU control

  • Complete tone wheel simulation for commanding automotive ECUs
  • Direct interface with engine control units
  • Faithful reproduction of the vehicle’s operating conditions

Deterministic acquisition

  • CompactRIO platform with hardware synchronization
  • High-resolution sampling of current, pressure and timing
  • Real-time processing on integrated FPGA

Adaptive supervision

  • Continuous monitoring with no manual intervention
  • Dynamic alarm criteria that adapt to operating conditions
  • Drastic reduction of false positives and needless alerts

Advantages over the traditional approach

Integrated AI technology overcomes the limits of systems based on fixed thresholds and manual configuration.

Traditional approachWith Galileo Motive.AI
Fixed, inadequate alarm thresholdsAdaptive criteria that evolve with the data
Complex manual configurationOne-click automatic training
Frequent false positivesContextual, intelligent detection
Post-test analysis of critical dataAutomatic saving during anomalous events
Passive test supervisionActive, predictive monitoring

Typical configuration

The architecture is based on the CompactRIO platform to ensure determinism and reliability in long-duration tests.

Hardware components

ComponentSpecifications
ControllerCompactRIO NI-9064 or higher with real-time processor
FPGAIntegrated Kintex-7 for deterministic processing
I/O modulesC Series cards for high-speed analog/digital signals
ActuatorsTone wheel simulators and injector commands

Software and platform

  • Environment: LabVIEW Real-Time and FPGA
  • Supported OS: NI Linux Real-Time
  • Note: deterministic architecture optimized for extended test cycles and real-time AI analysis

Applications and fields of use

The system is designed for test laboratories that require intelligent supervision and adaptive control.

Dynamic injector testing

  • Functional testing with a real ECU and simulated tone wheel
  • Measurement of injection times, command current and pressure
  • Validation on realistic engine operating cycles

Reliability testing

  • Endurance testing with continuous AI supervision
  • Early detection of drifts and behavioral anomalies
  • Automatic optimization of test parameters

Production quality control

  • Automated verification of functional specifications
  • Intelligent classification of tested components
  • Full traceability with contextual data

Technical specifications

FeatureDetails
Sampling rateUp to 1 MHz on analog channels
Time resolution< 1 μs for digital events
Analog channels8-32 configurable differential channels
Digital channels32 configurable I/O lines
Data memory8 GB RAM + expandable SSD storage
ConnectivityGigabit Ethernet, USB 3.0, serial
AI processingLocal processing on ARM processor
SynchronizationHardware clock shared between modules

System requirements

RequirementDetails
Power supply24 VDC ±10%, max 50W
ConnectivityEthernet for configuration and monitoring
Operating environmentTemperature 0-55°C, 10-90% non-condensing humidity
Required softwareLabVIEW Real-Time Development System

Why choose Galileo Motive.AI

The platform is the natural evolution of automotive test systems toward applied artificial intelligence. Native integration of AI with CompactRIO hardware ensures deterministic performance and industrial reliability, removing the configuration complexity typical of traditional systems. Drawing on twenty years of experience in the automotive sector, MET has developed a solution that anticipates the needs of modern laboratories, combining ease of use with processing power. The result is a system that not only runs tests, but also learns and continuously improves its own performance.

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